Fully Automatic Blowing Molding Machine

Fully Automatic machine running
With Ruby lamps , power saves up to 30%
Each lamp in each group is separately adjustable

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Product Introduction

Introduction

Fully Automatic Blowing Molding Machine is a plastic molding equipment that integrates advanced automation technology and precision mechanical design. The machine adopts a high-precision servo control system, combined with optimized heating and blow molding processes, which can accurately control key parameters such as heating temperature, blowing pressure and time, ensuring that the plastic bottles, cans, barrels and other containers produced have excellent dimensional accuracy, wall thickness uniformity and surface finish. Its rapid mold change system and wide adaptability to raw materials enable the equipment to be flexibly adjusted to produce products of different specifications, shapes and materials in a short time to meet the market's demand for product diversification. In addition, the fully automatic blow molding machine is also equipped with advanced automation and intelligent functions, including automatic feeding, automatic detection, automatic rejection of defective products, etc., which greatly improves production efficiency and product quality, while reducing labor costs and operating difficulties. Combined with customization and upgrade services, Fully Automatic Blowing Molding Machine can continue to meet customers' special needs and future development trends, and is an indispensable efficient, flexible and intelligent production equipment in the modern plastic processing industry.

Features

High productivity
The production cycle of Fully Automatic Blowing Molding Machine can be shortened to tens of seconds or even shorter. Compared with traditional semi-automatic or manual blow molding machines, the hourly output can be increased several times or even dozens of times. Taking the production of 500ml plastic bottles as an example, traditional equipment may produce about 300 per hour, while the high-performance Fully Automatic Blowing Molding Machine can reach 1200-1800 or even more per hour. In addition, for enterprises that need to produce plastic products of various specifications or types, the fast mold change and adjustment function of Fully Automatic Blowing Molding Machine is also one of the key factors to improve productivity. It can complete the mold replacement and parameter adjustment within a few minutes, so as to quickly adapt to different production needs and reduce the switching time and waiting time of production.

Flexibility
The Fully Automatic Blowing Molding Machine is equipped with a fast mold change system, which enables operators to complete the mold replacement and adjustment in a short time. Secondly, the Fully Automatic Blowing Molding Machine can handle various types of plastic raw materials, such as PET, PE, PP, etc., and has a wide range of raw material adaptability. This flexibility allows companies to flexibly choose the type of raw materials according to market demand and raw material supply, thereby optimizing production costs and product quality. In addition, the Fully Automatic Blowing Molding Machine can produce products of various specifications and shapes, such as bottles, cans, barrels, etc. Most importantly, we provide customization and upgrade services to meet customers' special needs and future development trends. Custom molds, adjust machine parameters, or add new functions can be customized according to customers' specific requirements.

Environmental protection
The precise control and efficient production process of the Fully Automatic Blowing Molding Machine greatly improve the qualified rate of products, thereby reducing the generation of waste. Generally speaking, the scrap rate of finished products of the Fully Automatic Blowing Molding Machine can be controlled within 0.1%, or even lower. In contrast, the scrap rate of finished products of manual operation or semi-automatic equipment may be around 1% - 2% due to more human factors. At the same time, for the small amount of waste generated during the production process, the Fully Automatic Blowing Molding Machine is also equipped with a waste recycling system, which can crush and re-granulate the waste, and then put it back into the production process, realizing the recycling of resources. Secondly, the Fully Automatic Blowing Molding Machine takes full account of environmental factors in its design, and adopts a closed production structure and efficient exhaust gas treatment device. During the production process, the harmful gases that may be generated can be collected, filtered and treated to ensure that the emitted gases meet environmental protection standards. In terms of noise pollution, the Fully Automatic Blowing Molding Machine has also been optimized. By adopting low-noise motors and installing sound insulation devices, the noise of the equipment is controlled at a low level, usually below 70 decibels, reducing the impact on the surrounding environment and staff.

product-750-444

product-951-354

Technical Parameters

Model		Unit	MW-1500JAR
Clamping System	Number of cabity	cavities	2
	Clamping unit	KG	36000
	Mold stroke	mm	120
	Stretching stroke	mm	360
	Bottom stroke	mm	50
	Cavity pitch	mm	114.3
	Number of holder	PCS	48
Container	Max.container volume	ml	1800
	Max.container height	mm	320
	Max.container diameter	mm	130
	Max.preform height	mm	120
	Max.neck diameter	mm	110
Theoretical		B/H	1400
Electrical System	Heating oven qty	PCS	4*4
	Number of lamp	PCS	4*8
	Heating power	KW	48
	Installed power	KW	50
	Voltage	voltage	380V/50HZ
System	Operating pressure	mpa	0.7-0.9
	Blowing pressure	mpa	3.0
	High pressure air consumption	L/min	2.4/30
	power	KW	30
Chiller System	Temperature		10-15
	Pressure	mpa	0.4
	Power	HP	5
Machine	Machine dimension	M	3.31.82.0
Machine	Machine weight	KG	3000

Configuration List

Name	Origin	Brand
Inductive Sensor	Japan	Omron
Magnetic Sensor	China	Segula
Proximity Sensor	China	Segula
Power Switch	France	Schneider
Breaker	France	Schneider
Intermediary Relay 24V	France	Schneider
AC Contactor 220V	France	Schneider
Signal Amplification	China	Touchwin
Touchscreen(PLC)	JAPAN	Mistubishi
24V Power Box 24V	Taiwan	Delta
Heating Lamp	China	Jieneng
Motor in Preform elevator and unscramble	China	Taili
Adjustable Voltage Module	China	Aoyi
Temperature Regulator	China	Yatai
Throttling Valve	Taiwan	Airtac
Movement Valve	Taiwan	Airtac
Stretching Cylinder
Main Driving, Bottle	China	XinJie
Clamping Cylinder
stretching, Mould clamping)	China	XinJie
Automatic type	China	XinJie
Rail	Taiwan	PML
Cylinder for Pushing Preform	JAPAN	SMC
Cylinder in robot for evelating preform	JAPAN	SMC
Cylinder in robot for preform transfer	JAPAN	SMC
Preform Rotary Cylinder in Robot	JAPAN	SMC
Cylinder for Robot Clip	Taiwan	Mindman
Sealing Cylinder	Taiwan	Lind

One Year Free Charge Spare Parts List

No	Item
1	Infrared lamp
2	Stretch cylinder sealer
3	HP Air pipe
4	LP Air pipe
5	Sealing cylinder seals
6	24V magnet valve coil24V
7	Robot clip
8	Magnetic switch
9	Preform holder
10	Approximity Sensor
11	Air Connector
12	Instruction
13	Temperature controller module
14	relay 24V 24V
15	Tool box
16	Inner hexagon spanner(4,6,8,10,12)
17	Solid wrench(8,10,12,13)
18	Slot type screwdriver(3inch, 4inch)
19	Phillipe screwdriver(3inch, 4inch)

FAQ

Q: What is the working principle of Fully Automatic Blowing Molding Machine?

A: Its working principle is to add plastic raw materials (such as PET, PP, etc.) into the extruder, and form a parison by heating and extrusion. Then, the parison is transferred to the blow mold, and the parison is blown up by high-pressure air to make it fit the inner wall of the mold to form the desired plastic product. Finally, the mold is opened and the finished product is taken out.

Q: What are the main components of Fully Automatic Blowing Molding Machine?

A: The main components include extrusion system (extruder), clamping system (mold), blow molding system, hydraulic system, electrical control system, pneumatic system and auxiliary equipment (such as feeder, chiller, etc.).

Q: What should be paid attention to in the maintenance of Fully Automatic Blowing Molding Machine?

A: Daily maintenance includes cleaning equipment, checking lubricating oil, tightening loose parts, etc. Regular maintenance requires comprehensive inspection and maintenance of extruders, hydraulic systems, electrical systems, etc., and replacement of wearing parts.

Q: What are the common faults of Fully Automatic Blowing Molding Machine?

A: Common faults include hydraulic system failure (such as oil leakage, insufficient pressure), electrical system failure (such as motor failure, controller failure), mechanical parts wear (such as gear, bearing wear), etc.

Q: How to solve the problems that may occur during the production process of Fully Automatic Blowing Molding Machine?

A: For example, if the wall thickness of the product is uneven, it may be that the mold temperature is uneven or the extruder parameter setting is unreasonable, and the mold temperature or extruder parameters need to be adjusted; if the product is deformed, it may be that the cooling time is insufficient or the mold design is unreasonable, and the cooling time needs to be extended or the mold design needs to be modified.

Q: How to ensure the safety of Fully Automatic Blowing Molding Machine?

A: The equipment is equipped with safety devices such as safety doors and emergency stop buttons to prevent operators from entering dangerous areas when the equipment is running. At the same time, the electrical system also adopts multiple protection measures, such as overload protection and short circuit protection.

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