Pc Bottle Blow Molding Machine

Servo motor for preform transfer
Servo motor for preform loading
Combination vlave and air recycling device for energy saving and environment protection

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Product Introduction

Introduction

PC Bottle Blow Molding Machine is an efficient and reliable polycarbonate bottle production equipment, and its design fully considers the user's convenience of operation, environmental protection performance and durability of the equipment. First of all, the machine adopts an advanced automatic control system, and the operation interface is simple and intuitive, so that users can easily master various functions, even beginners can quickly get started. Secondly, in terms of environmental protection, PC Bottle Blow Molding Machine adopts an energy-saving heating system and efficient cooling technology, which effectively reduces energy consumption and emissions, in line with the current green and environmentally friendly production concept. Finally, the machine uses high-quality materials to manufacture key components, such as molds and frames, to ensure the high strength and corrosion resistance of the equipment, thereby extending the service life of the equipment. In summary, PC Bottle Blow Molding Machine has become an ideal choice for many polycarbonate bottle manufacturers with its simple operation, strong environmental protection and long service life.

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Technical parameter

Model		Unit	6000B
Clamping System	Number of cabity	cavities	6
	Clamping unit	KG	65000
	Mold stroke	mm	125
	Stretching stroke	mm	330
	Bottom stroke	mm	50
	Cavity pitch	mm	114.3
	Number of holder	PCS	106
Container	Max.container volume	ml	1500
	Max.container height	mm	330
	Max.container diameter	mm	105
	Max.preform height	mm	140
	Max.neck diameter	mm	38
Theoretical		B/H	6000
Electrical System	Heating oven qty	PCS	8*8
	Number of lamp	PCS	8*9
	Heating power	KW	96
	Installed power	KW	100
	Voltage	voltage	380V/50HZ
Air System	Operating pressure	mpa	0.7-0.9
	Blowing pressure	mpa	2.5-3.0
	High pressure air consumption	L/min	5.0/30
	power	KW	60
Chiller System	Temperature		9-13
	Pressure	mpa	0.4
	Power	HP	5
Machine	Machine dimension	M	5.82.12.2
Machine	Machine weight	KG	7000

Configuration List

Name	Origin	Brand
Inductive Sensor	Japan	Omron
Magnetic Sensor	China	Segula
Proximity Sensor	China	Segula
Power Switch	France	Schneider
Breaker	France	Schneider
Intermediary Relay 24V	France	Schneider
AC Contactor 220V	France	Schneider
Signal Amplification	China	Touchwin
Touchscreen(PLC)	JAPAN	Mistubishi
24V Power Box 24V	Taiwan	Delta
Heating Lamp	China	Jieneng
Motor in Preform elevator and unscramble	China	Taili
Adjustable Voltage Module	China	Aoyi
Temperature Regulator	China	Yatai
Throttling Valve	Taiwan	Airtac
Movement Valve	Taiwan	Airtac
Stretching Cylinder
Main Driving, Bottle	China	XinJie
Clamping Cylinder
stretching, Mould clamping)	China	XinJie
Automatic type	China	XinJie
Rail	Taiwan	PML
Cylinder for Pushing Preform	JAPAN	SMC
Cylinder in robot for evelating preform	JAPAN	SMC
Cylinder in robot for preform transfer	JAPAN	SMC
Preform Rotary Cylinder in Robot	JAPAN	SMC
Cylinder for Robot Clip	Taiwan	Mindman
Sealing Cylinder	Taiwan	Lind

One Year Free Charge Spare Parts List

No	Item
1	Infrared lamp
2	Stretch cylinder sealer
3	HP Air pipe
4	LP Air pipe
5	Sealing cylinder seals
6	24V magnet valve coil24V
7	Robot clip
8	Magnetic switch
9	Preform holder
10	Approximity Sensor
11	Air Connector
12	Instruction
13	Temperature controller module
14	relay 24V 24V
15	Tool box
16	Inner hexagon spanner(4,6,8,10,12)
17	Solid wrench(8,10,12,13)
18	Slot type screwdriver(3inch, 4inch)
19	Phillipe screwdriver(3inch, 4inch)

Features

Efficient Production Capacity
PC Bottle Blow Molding Machine has high production capacity and is suitable for large-scale production. An advanced PC Bottle Blow Molding Machine can achieve a production of up to thousands of bottles. At the same time, this machine is usually designed to run continuously for a long time without frequent shutdowns for maintenance. In addition, the molding time of PC Bottle Blow Molding Machine is very short, usually only a few seconds to complete the blow molding of a bottle. Specifically, the process from heating plastic pellets to forming a complete bottle may only take 5 to 10 seconds. In addition to the molding time, the entire production cycle (including heating, blowing, cooling and removing the bottle) is also very short. Some efficient models may be able to complete dozens or even hundreds of bottles per minute.

Accurate control system
Through the advanced control system, PC Bottle Blow Molding Machine is able to achieve high-precision wall thickness control. It can control the wall thickness error within ±0.1mm to ensure that the thickness of each part of the bottle is uniform. In addition, it uses thermocouple sensors to collect the temperature of each section and transmit it to the PLC, and completes the closed-loop precise control of the temperature through the proportional integral differential (PID) intelligent control algorithm. This system can control the temperature error within ±0.3℃, ensuring that the plastic particles are blow-molded at the optimal temperature.

Reliability and Durability
PC Bottle Blow Molding Machine uses high-strength, corrosion-resistant materials to manufacture molds, such as high-quality steel or alloy materials, which have excellent wear resistance and corrosion resistance. Its hardness can reach more than HRC 60, and it can withstand millions of blow molding cycles without significant wear. In addition, PC Bottle Blow Molding Machine adopts a sturdy and durable frame design to ensure that the machine remains stable during long-term operation. For key components that bear large loads, high-strength materials and optimized structural designs are used. For example, the tie rod is made of heat-treated alloy steel to ensure that it can remain stable under high loads.

FAQ

Q: How does PC Bottle Blow Molding Machine work?

A: The working principle of the machine mainly includes the following steps: first, the plastic pellets are fed into the heating system for heating and melting; then, the melted plastic is injected into the mold to form a parison; then, the parison is blown by high-pressure gas; finally, after cooling through the cooling system, the finished bottle is taken out. The whole process is precisely controlled by the automatic control system to ensure production efficiency and product quality.

Q: What are the main components of PC Bottle Blow Molding Machine?

A: The main components include: heating system, blow molding system, cooling system, mold system, control system and auxiliary equipment (such as conveyor belts, stacking machines, etc.). These parts work together to complete the entire blow molding process.

Q: How to choose a suitable PC Bottle Blow Molding Machine?

A: When choosing, the following factors need to be considered: production needs (output, bottle specifications), budget, equipment performance (precision, stability, durability), after-sales service and supplier reputation, etc. Comprehensively evaluate these factors and choose the model that best suits your needs.

Q: What is the energy consumption of PC Bottle Blow Molding Machine?

A: The energy consumption is relatively low. The machine adopts energy-saving heating system and efficient cooling technology, which effectively reduces energy consumption. In addition, by optimizing the production process and improving energy utilization efficiency, the production cost can be further reduced.

Q: What is the environmental performance of PC Bottle Blow Molding Machine?

A: The environmental performance is good. The machine generates less waste gas and wastewater during the production process, which meets the requirements of environmental protection. At the same time, by adopting environmentally friendly materials and energy-saving technology, the impact on the environment can be reduced. In addition, some high-end models are also equipped with waste gas treatment devices and circulating water systems, which further improves the environmental performance.

Q: How to maintain and maintain PC Bottle Blow Molding Machine?

A: Maintenance and maintenance mainly include the following aspects: regular cleaning of equipment surface and internal parts, inspection and replacement of wear parts, maintenance of normal operation of lubrication system, regular calibration of control system, etc. Specific maintenance and maintenance methods should be carried out according to the equipment manual and manufacturer's recommendations.

Q: What is the failure rate of PC Bottle Blow Molding Machine?

A: The failure rate is low. The machine adopts advanced automatic control system and high-quality parts to ensure the reliability and stability of the equipment. At the same time, regular maintenance and maintenance can reduce the failure rate and extend the service life of the equipment.

Q: What skills do operators of PC Bottle Blow Molding Machine need to have?

A: Operators need to have certain mechanical knowledge and operating skills, and be able to master the various functions of the equipment and operate them. At the same time, they also need to understand basic maintenance knowledge and safe operating procedures. For beginners, they can quickly master the required skills by receiving training from the manufacturer.

Q: What are the characteristics of the control system of PC Bottle Blow Molding Machine?

A: The control system is highly automated and intelligent. It can accurately control process steps such as heating, blow molding, and cooling to ensure production efficiency and product quality. At the same time, it also has fault diagnosis and alarm functions, which can detect and deal with potential problems in a timely manner. In addition, some high-end models are also equipped with remote monitoring and data analysis functions, which are convenient for users to remotely manage and optimize production processes.

Q: How to replace the mold of PC Bottle Blow Molding Machine?

A: Mold replacement is relatively simple. First, you need to turn off the equipment and cut off the power; then, loosen the bolts or buckles that fix the mold; then, remove the old mold and clean it; finally, install the new mold on the equipment and re-fix it. During the replacement process, you need to pay attention to safe operation and avoid damaging the mold or equipment.

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