Pc Bottle Making Machine

Pc Bottle Making Machine

Fully Automatic machine running
With Ruby lamps , power saves up to 30%
Each lamp in each group is separately adjustable
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Product Introduction

Introduction

PC Bottle Making Machine is an efficient and highly automated equipment that is widely used in the production of various polycarbonate (PC) bottles. It adopts advanced servo system and computerized control to ensure operation accuracy and production efficiency. This machine can handle bottles of different capacities and shapes, such as large water storage barrels from 5 gallons to 20 liters, etc., to meet diverse production needs. Its efficient production capabilities, such as the ability to produce up to 3,000 bottles per hour, significantly reduce labor requirements and increase throughput. In addition, the excellent properties of PC materials, such as high transparency, impact resistance and heat resistance, make the PC bottles produced widely used in packaging water, beverage, food and pharmaceutical industries. These machines not only support mass production but also support environmental and sustainability goals by optimizing energy use and reducing scrap rates. Overall, the PC Bottle Making Machine has become an important tool in the field of plastic bottle production due to its versatility, high efficiency and environmentally friendly features.

 

Features

High degree of automation
The Pc Bottle Making Machine is capable of producing up to 3,000 bottles per hour. This high production capacity is mainly due to the automated operation of the machine, which reduces manual intervention and downtime. In addition, automated systems are usually equipped with fault detection mechanisms that can warn or automatically shut down before problems occur, thereby reducing production interruptions and improving the overall operating efficiency of the equipment. Most importantly, automated systems can also optimize energy use, such as by adjusting the machine's operating mode during off-peak hours to reduce energy consumption, further reducing production costs and supporting environmental sustainability.

 

Versatility
The Pc Bottle Making Machine is able to handle bottles of different materials and shapes, such as ampoules, oral liquid bottles, infusion bottles, etc. This diversity allows the machine to meet the needs of different industries. In addition, the Pc Bottle Making Machine has a wide range of bottle height adaptability and can handle bottles with heights ranging from 30mm to 200mm. This height range covers most common bottle sizes and increases its application flexibility. In addition to basic washing functions, the Pc Bottle Making Machine also includes functions such as automatic bottling, unloading and drying, which further improves production efficiency and reduces the need for manual operation.

 

Environmental sustainability
The materials of the PC Bottle Making Machine are recyclable. Polycarbonate (PC) is a thermoplastic with a high recycling value. PC bottles can be reprocessed into new plastic products through a dedicated recycling process after use. For example, used PC water bottles can be recycled and used to make new plastic products such as computer cases, mobile phone accessories, etc. In addition, the PC Bottle Making Machine uses an efficient servo system and computerized control to optimize energy use during the production process, reducing energy consumption and emissions. These machines are usually designed with energy-saving modes that can automatically adjust operating parameters during off-peak hours to reduce energy consumption.

product-750-590

 

Technical parameters

Model

Unit

MW-AUTO25L

Clamping System

Number of cabity

cavities

1

Clamping unit

KG

65000

Mold stroke

mm

320

Stretching stroke

mm

460

Bottom stroke

mm

50

Cavity pitch

mm

300

Number of holder

PCS

48

Container

Max.container volume

ml

25000

Max.container height

mm

460

Max.container diameter

mm

230

Max.preform height

mm

240

Max.neck diameter

mm

65

Theoretical

B/H

600

Electrical System

Heating oven qty

PCS

4*4

Number of lamp

PCS

4*12

Heating power

KW

72

Installed power

KW

80

Voltage

voltage

380V/50HZ

System

Operating pressure

mpa

0.7-0.9

Blowing pressure

mpa

2.5-3.5

High pressure air consumption

L/min

4.0/30

power

KW

44

Chiller System

Temperature

 

9-13

Pressure

mpa

0.4

Power

HP

5

Machine

Machine dimension

M

4.0*1.8*2.2

Machine weight

KG

4500

 

Configuration List

Name

Origin

Brand

Inductive Sensor

Japan

Omron

Magnetic Sensor

China

Segula

Proximity Sensor

China

Segula

Power Switch

France

Schneider

Breaker

France

Schneider

Intermediary Relay 24V

France

Schneider

AC Contactor 220V

France

Schneider

Signal Amplification

China

Touchwin

Touchscreen(PLC)

JAPAN

Mistubishi

24V Power Box 24V

Taiwan

Delta

Heating Lamp

China

Jieneng

Motor in Preform elevator and unscramble

China

Taili

Adjustable Voltage Module

China

Aoyi

Temperature Regulator

China

Yatai

Throttling Valve

Taiwan

Airtac

Movement Valve

Taiwan

Airtac

Stretching Cylinder

 

 

Main Driving, Bottle

China

XinJie

Clamping Cylinder

 

 

stretching, Mould clamping)

China

XinJie

Automatic type

China

XinJie

Rail

Taiwan

PML

Cylinder for Pushing Preform

JAPAN

SMC

Cylinder in robot for evelating preform

JAPAN

SMC

Cylinder in robot for preform transfer

JAPAN

SMC

Preform Rotary Cylinder in Robot

JAPAN

SMC

Cylinder for Robot Clip

Taiwan

Mindman

Sealing Cylinder

Taiwan

Lind

 

One Year Free Charge Spare Parts List

No

Item

1

Infrared lamp

2

Stretch cylinder sealer

3

HP Air pipe

4

LP Air pipe

5

Sealing cylinder seals

6

24V magnet valve coil24V

7

Robot clip

8

Magnetic switch

9

Preform holder

10

Approximity Sensor

11

Air Connector

12

Instruction

13

Temperature controller module

14

relay 24V 24V

15

Tool box

16

Inner hexagon spanner(4,6,8,10,12)

17

Solid wrench(8,10,12,13)

18

Slot type screwdriver(3inch, 4inch)

19

Phillipe screwdriver(3inch, 4inch)

 

FAQ

Q: What is the main working principle of the PC Bottle Making Machine?

A: It mainly heats PC granules to a molten state, then injects them into a mold to form a preform, and then blows the preform into the final bottle through a blowing device. The entire process is precisely controlled by a computer to ensure efficiency and precision at each step.

Q: What is the production capacity of the PC Bottle Making Machine?

A: The production capacity of such machines is usually very high, depending on the machine model and technical configuration. Some advanced models can produce up to 3,000 bottles per hour, which can meet the needs of large-scale production.

Q: What is the energy consumption of the PC Bottle Making Machine?

A: These machines are usually designed with energy-saving modes that can automatically adjust operating parameters during off-peak hours to reduce energy consumption. In addition, efficient servo systems and computerized controls also help reduce energy consumption.

Q: What types of bottles can the PC Bottle Making Machine produce?

A: In addition to standard PC water bottles, these machines can also adjust settings as needed to produce PC containers of different capacities and shapes, such as large water storage barrels ranging from 5 gallons to 20 liters.

Q: How easy is the maintenance of the PC Bottle Making Machine?

A: Most modern PC Bottle Making Machines are designed for easy maintenance, with self-diagnosis and remote monitoring capabilities, making routine maintenance simpler and more efficient.

Q: What waste does the PC Bottle Making Machine generate during production?

A: The main waste generated includes scraps and defective products during the cutting process. These wastes can be reused through the recycling system.

Q: Is the PC Bottle Making Machine easy to upgrade?

A: Many modern PC Bottle Making Machines are designed with modular structures, which are convenient for upgrading and expansion. This helps to improve production efficiency and adapt to new market demands.

Q: What is the failure rate of the PC Bottle Making Machine?

A: High-quality PC Bottle Making Machines usually have a lower failure rate. Regular maintenance and inspection can further reduce the risk of failure.

Q: Is the PC Bottle Making Machine suitable for all types of plastic bottle production?

A: Although the PC Bottle Making Machine is mainly used to produce PC bottles, some models can also be properly adjusted and configured to produce other types of plastic bottles.

Q: How many operators are needed for the PC Bottle Making Machine?

A: Due to the high degree of automation, this type of machine usually only requires one or two operators to monitor and maintain the entire production process, significantly reducing the need for labor.

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