May 19, 2023 Leave a message

What Are The Methods For Improving Plastic Mechanical Plasticization And Extrusion?

The effect of machines on products in the hands of different technicians is different, just like the value generated by placing the same thing in the hands of different people. We cannot simply take machine based production for granted. During the production process, we will understand their working process, the operating conditions of machines at different time periods, and the impact of various configuration materials on machine performance. Only by mastering these principles can we be considered professionals.
Some plastic machines are only suitable for brand new primary color granular materials. When the proportion of recycled materials exceeds 30% of the product ingredient, the extrusion amount decreases by 20% to 30%; When there is a large amount of toner material used in the product ingredient ratio, the extrusion amount decreases by 50% to 60%. Considering that the extrusion efficiency is too low and the material is waiting for a long time, resulting in a long cycle, no matter how good the other functions and performance of the blow molding machine are, it has seriously affected production efficiency, leading to higher production costs. Especially for dual station hollow blow molding and large hollow blow molding machines, due to the need for more material storage and long waiting time, their functions cannot be fully utilized. The use of color masterbatch particles instead of color powder materials in raw materials yields better results. But for blow molding machine users, firstly, the cost of using color masterbatch particles is high, and secondly, there are many types of hollow plastic products with small quantities, making it impossible to use color masterbatch particles for every product without using color powder materials.
Improving the performance of machines is to create more benefits for the enterprise. As every employee of the enterprise, we should approach our work with this mindset. As the earliest plastic machinery manufacturer in Zhangjiagang, Carlsding Machinery guarantees to all customers that as long as we produce machinery, we not only guarantee after-sales service, but also provide professional technical guidance personnel to provide technical guidance to the company to ensure better performance of the products. Create more value for the enterprise.
These are the points we have summarized in our technology and hope to help you:
1、 Due to the low extrusion efficiency caused by the use of recycled and powder containing product ingredients, which seriously affects the production of some products. Therefore, it is recommended that blow molding machine manufacturers consider how to improve the plasticization and extrusion energy of plastic machinery using powder containing and recycled materials when developing blow molding machines.
2、 Optimize the flow channel structure of the machine head: Some flow channels have dead corners due to their structure, which can easily cause two long stains on the clamping line position of low light colored hollow blow molded products. When producing light colored products such as primary color, yellow, and milky white, it is required that the hollow blow molded products produced have no other coloring, and the inside of the machine head must be cleaned very clean. However, the total washing time of the washing machine can be as long as 12-18 hours, sometimes even longer, and the time required to remove stains is about two-thirds of the entire washing machine time, greatly increasing the cost of color change. If the washing machine changes colors frequently, it is even more unbearable.

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